Factory Insite, Inc. 246 S. River Ave Ste 64 Holland MI 49423 USA +1 (616) 392-6941 (800)400-2430

(800) 400-2430 sales@factoryinsite.com

Factory Insite works with shop floor data collection managers and employees who are frustrated over the lack of efficiency in their manufacturing process. We can help strengthen employee morale and increase productivity by providing clear instruction in just 7 seconds!

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factoryInsite® Product Cost Savings

The general savings for each group of products are summarized and all the product's cost savings along with worksheets are listed later.

Labor Products Cost Savings

Labor productivity products save human time, paper costs, and dramatically reduce errors. See Details.

Quality Products Cost Savings

Quality related products reduce rejects, warn of out of control processes, and present diagnostic information for quick resolution by operators. See Details.

Material Movement Products Cost Savings

Material movement products save human time by indicating the location of materials, keep accurate count of materials and reorder automatically, and charge usage of materials to projects or customers. See Details.

Time & Attendance

The Time and Attendance application streamlines the payroll process by eliminating multiple human entries. All time spent by employees is allocated to job classifications. Hours approved by Shop supervisors are sent to payroll. See product summary.

Savings are:Time and Attendance Cost Savings Excel WorksheetTime and Attendance Cost Savings Worksheet

Labor Management

The Labor Management application provides labor productivity measurements. Labor can be tracked to workcenters and products. Production rate, direct vs. indirect labor, and overhead vs. manufacturing labor comparisons can guide productivity improvements. See product summary.

Savings are:Labor Management Cost Savings Worksheet

Order Execution

The Order Execution application tracks employees to standards and order progress. It provides electronic work lists to direct work and track the process flow through the manufacturing facility in real-time. See product summary.Order Execution Cost Savings Worksheet

Savings are:

Machine Performance

The Machine Performance application spots constraints, warns of capacity limits or underutilization, and tracks down time. It allows operators to report malfunctioning manufacturing equipment and tracks their repair. See product summary.Machine Performance Cost Savings Worksheet

Savings are:

Absence Scheduling

The Absence Scheduling application allows supervisors to schedule employee activities such as vacation, personal leave, off-site training, etc. Staffing levels can be checked ahead of time to decide on granting leave. Hours are submitted to payroll at the scheduled time. See product summary.Absence Scheduling Cost Savings Worksheet

Savings are:

Tool Development Costing

The Tool Development Costing application allows a company to make the best possible estimations for quotes on the development of a die, mold, fixture or other tool. See product summary.

Savings are:

Calibration Results

The Calibration Results Tracking application ensures all measuring or calibration devices give correct readings. It tracks the calibration of measuring devices in order to ensure their accuracy. See product summary.

Savings are:

Statistical Process Control

The Statistical Process Control (SPC) application warns of processes trending out of control. It can collect measurements from factoryInsite® Product Tracking, measurement stations, or manual entry. See product summary.

Savings are:

Reject Analysis

The Reject Analysis application allows expertise on reworking failed parts to be shared with all operators. It captures detailed results of product failings from the factoryInsite® SPC application. Operator actions are suggested based on the failure(s). See product summary.

Savings are:

Voice Warning

The Voice Warning application provides distinctive spoken warnings for worker safety. Signals from machinery are translated to spoken messages and directed to the appropriate location in the shop. See product summary.

Savings are:

Tool Check-Out

The Tool Crib Check-Out application shows the location, condition, and responsible employees for all inventories in tool cribs. Expendable items and tool usage can be charged to projects, customers, or other user defined codes. See product summary.

Savings are:

Incoming Material Inventory

The inventory application improves availability while decreasing inventory levels of materials used for production or repair. Visibility is provided by a Vendor Managed Inventory model and real-time updates. Configurable chargeback tracks materials. See product summary.

Savings are:

Product Tracking

The Automated Product Tracking application monitors product or lot movement via material handling sensors or worker entry. Product location and production counts are available continuously. Production, test, and SPC measurements can be collected for later analysis. See product summary.

Savings are:

We provide high quality factory floor data collection and analysis systems tailored so that manufacturers can accurately determine and improve the efficiency of their environment.

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Revised: 18 Aug 2017.

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